Problem: Flange leakage can occur due to factors like inadequate bolt tightening, improper gasket installation, or surface irregularities. Choose the appropriate gasket material based on the fluid and. Flanges are an integral necessity in any industrial piping system owing to the role they play by linking pipes, valves, and other equipment. It is from such mechanical joints that fluid and gas transport systems are highly common in industries such as oil and gas power generation, petrochemicals. What are the Top 10 Causes of Flange Damage? Flanges are a crucial component in piping systems and should be properly maintained and preserved in order for the system to operate effectively. They make pipe systems easier to maintain and service. Improper installation (26%) Flange damage (25%) Gasket issues (22%) Loose bolts (15%) Flange misalignment (12%) While this isn't an. Spray Shields, also known as flange guards, flange wraps, or flange protectors, are designed to prevent leaks from spraying over a wide area. Safety Spray Shields help avert injuries to personnel, damage to nearby equipment, and environmental harm in the event of a spray-out of hot or hazardous. Design Phase: During the design phase, accurate specifications for both flanges and pipes must be established, ensuring that all components are compatible in size.